RustSeal Information and Instructions
To achieve expert results, please take the time to carefully read and understand the following directions before you begin your restoration project. These directions are meant to be general guidelines only and do not cover every application or environmental situation. If you have remaining questions or concerns, please call us toll-free for technical assistance.ALWAYS WEAR PROTECTIVE GLOVES AND SAFETY GLASSES. ALWAYS WORK IN A WELL-VENTILATED AREA.
Please heed all warning and caution notices.PRODUCT DESCRIPTION:
KBS Coatings 3-STEP SYSTEM of RustSeal (a rust preventive coating), AquaKlean (an industrial strength water-based cleaner / degreaser) and RustBlast (a powerful rust remover / metal etch) is the most technologically advanced metal protection system in the world today! RustSeal cures to a rock hard yet flexible watertight seal that won’t crack, blister or peel and endures the harshest weather conditions including moderate resistance to UV rays. Because RustSeal is moisture-cured, this superior coating is made even stronger by continued exposure to moisture. RustSeal is also highly resistant to some of the most aggressive chemicals such as acids, alkalis, salts, abrasive materials, fertilizers, coal dusts, solvents, oils, and other refined petroleum products. RustSeal is the first and only moisture-cured high performance coating offered in the widest range (EIGHT) of rust preventive paint color options. RustSeal is lead-free and has low VOCs.
IMPORTANCE OF SURFACE PREPARATION:
Despite what others may lead you to believe, it does not matter how good the rust prevention product is if the surface is not prepared properly. Corrosion and organic contamination will block and inhibit any coating from deeply penetrating and permanently adhering to the surface. Even new metals have protective surface oils applied that will interfere with adhesion. Simply put…the cleaner the surface using AquaKlean, the more effective RustBlast will work and the deeper RustSeal will penetrate into the pores and permanently seal and protect the surface.
FOR BEST END RESULTS
Apply RustSeal to clean, dry, bare metals with good porous surface profiles such as treated rust, sandblasted, or other abraded surfaces to which it can “bite” into. Newly sandblasted metal surfaces usually require little preparation other than blowing off loose dust and are the ideal choice for DIRECT RustSeal applications. Please note that media or bead-blasted surfaces do not provide adequate abrasion for RustSeal adhesion and do require an application of RustBlast for further metal etching. For all other applications, follow the KBS 3-Step System.
RUSTSEAL APPLICATION:
Ideal RustSeal application temp range is 13º-28ºC. Use only in moderate to dry atmospheric conditions. AVOID applying RustSeal in wet or extreme humid conditions when it is difficult to keep the metal surface dry. Damp surfaces may produce bubbling and improper adhesion. Also brush marks may not level out if RustSeal cures too quickly. Always work in a well ventilated area and wear protective gloves to avoid skin contact and temporary staining. Remember RustSeal must be cleaned up before it dries as it cannot be removed by any solvent once cured.
DO NOT SHAKE CAN!
Shaking will introduce air bubbles that will affect effective sealing & final finish.
Stir contents thoroughly for at least 3-5 minutes. Touch bottom & lift to disperse any settled pigment. Do not whip. Stir often during the course of painting for the best uniform sheen & finish. Thinning may be required for spray applications. Reduce 5%-10% if needed using KBS #1 thinner which is a slow evaporating solvent. Do not use lacquer thinner for thinning.
DO NOT PAINT OUT OF CAN!
It is recommended to use quality brushes but at disposable prices as cleaning them afterwards is difficult. After a good stir, dispense a working amount of RustSeal into a separate container (steel or glass is best) and seal original can immediately. Unused paint should NEVER be put back into the can as it will shorten its shelf life and cause pressure build-up possibly popping the lid. Keep can groove free of paint by using a scoop or KBS Paint Spout. Use plastic wrap between the lid and the top of the can to stop metal to metal contact as RustSeal can permanently seal the lid. If there is any trouble resealing the can lid tightly, transfer and store RustSeal in a proportionally sized clean glass jar. Always store in a cool dry place.
Apply RustSeal to clean & dry prepared surfaces using a bristle brush, foam brush, roller, or spray equipment. RustSeal has superior self-leveling. Brush marks will flow out. IF SPRAYING, ALWAYS WEAR AN AIR SUPPLIED RESPIRATOR: NIOSH/MSHA approved organic vapor particulate respirator. Spray pressure of 35-45 psi, 250-330kpa for siphon/pot guns and 25-35psi, 170-250kpa for gravity/top container guns. Thinning is not generally required but if needed 5%-10% is normally adequate. Use KBS #1 Thinner only. Remember to clean your spray gun immediately after using RustSeal.
Always apply a MINIMUM of 2 thin covering coats (50um each) for general applications. For marine or industrial applications, apply a MINIMUM of 3 thin covering coats (50um each). Use a KBS Pre-Valve Sprayer for any hard to reach areas. Re-coating can be done once the first or consecutive coat is dry-to-touch and does not leave a fingerprint. FOR BEST END RESULTS, always apply coats consecutively within 6 hours of each coat curing. Average cure times are 2-4 hours, depending on humidity levels. NOTE: Do not apply RustSeal in wet or humid conditions to avoid rapid curing. Also do not apply RustSeal too thick or too quick between coats. In each of these instances, surface bubbling may result as released carbon dioxide becomes entrapped beneath the top surface layer of paint.
(Optional) TOPCOATING RUSTSEAL:
In areas not exposed to direct UV light like the underside of a car, RustSeal will seal as well as serve as a great looking final finish. Although RustSeal exhibits moderate UV stability, repeated exposure to direct UV light will cause cosmetic changes to its application like discoloring or dulling but its guaranteed rust protection will remain intact and not be compromised. To protect against cosmetic changes, it is advised to topcoat RustSeal with any opaque paint system. Please note that a clear topcoat will not provide UV protection. KBS BlackTop is a high performance protective coating like RustSeal and is an ideal topcoat for all UV exposed Chassis parts. When BlackTop is used as a topcoat over RustSeal, it produces an incredibly tough and professional looking finish. To topcoat freshly painted RustSeal surfaces (less than 4 days old), apply a single coat of BlackTop as no other prep is required. For older applications, lightly sand with 320 grit sandpaper or spray with KBS Fusion Self-Etching Primer to promote good adhesion between the two coatings.
CLEAN UP:
Use KBS #1 Thinner for immediate clean up including your spray gun. IMPORTANT: Remember RustSeal must be cleaned up before it dries. It cannot be removed by any solvent once cured. Always wear protective gloves to avoid skin contact and temporary staining. If skin contact accidentally occurs, immediately remove with #1 Thinner or lacquer thinner followed by soap and water. If RustSeal should stain your skin, only the course of time will remove it.